08
02 2026
Why Melt Pressure Sensors Are the Heart of Production
In modern plastic and polymer production lines, one of the most critical components of process control is melt pressure sensor systems. In processes such as extrusion, injection molding, and die molding, the instantaneous and accurate measurement of pressure directly affects both product quality and machine safety. Therefore, melt pressure sensors are considered the heart of production.
Uncontrolled melt flow can lead to serious problems such as mold damage, screw wear, and product tolerance degradation. Thanks to the use of pressure sensors, these risks are detected before they occur, and the production line is managed safely. Especially with plastic raw materials that have high temperatures and viscosities, measurement accuracy is key to production success.
Today, pressure sensors have evolved from passive elements that only measure to active control components that increase process efficiency. Data from the sensor is integrated into PLC and PID control systems to ensure line stability. This contributes to reduced waste rates and increased energy efficiency.
Brands such as Dynisco, Gefran, and Gneuss have been used in the industry for many years. However, MeltSensor melt pressure sensors, developed with domestic production capabilities, offer a strong alternative with both technical performance and rapid supply advantages. Domestic production facilitates access to service and spare parts, providing a sustainable solution for businesses.
In conclusion, the use of melt pressure sensors is not a preference, but a necessity for modern production. Choosing the right sensor forms the basis of safer, more efficient, and higher-quality production.